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How to Choose the Right Cardboard Boxes for Shipping

  • , by Nathan Calvert
  • 4 min reading time
How-to-Choose-the-Right-Cardboard-Boxes-for-Shipping The Packaging Club

Navigating the complex world of shipping can be a daunting task, especially when it comes to choosing the right packaging. The difference between a damaged item and a perfectly delivered product often lies in the selection of appropriate cardboard boxes.

This guide dives into the essentials of selecting the right cardboard boxes for your shipping needs, touching on things such as material specifications through to environmental considerations.

Whether you're dispatching items domestically or across borders, dealing with cumbersome or heavy products, or navigating the intricacies of shipping tariffs, we've got you covered with practical tips, key considerations, and advice.

Understanding Cardboard Box Specifications

When selecting a cardboard box, the material's quality and specification play pivotal roles in ensuring your items' safety during transit. The market offers various options, from single-wall E or B flute to double and triple-walled corrugated cardboard, each serving different packaging needs.

  • Single Wall E or B Flute: Ideal for lighter items, E flute has a thinner construction whilst offering decent crush resistance, while B flute provides a slightly thicker option with good stacking strength.
  • Double Wall: Combining two layers of corrugated material, double-wall boxes offer enhanced protection and are suitable for heavier items or products that require extra security during shipping.
  • Triple Wall: The ultimate choice for shipping extremely heavy or fragile items, triple-walled boxes combine three layers of corrugated material, offering unmatched strength and durability.

Going Green with Packaging

In today’s eco-conscious world, the environmental impact of your shipping materials is as crucial as their protective capabilities. Opting for boxes made from certified sustainable materials ensures your packaging comes from responsibly managed forests. Embracing recyclability in all aspects of your packaging, from the box itself to the use of recyclable paper tapes and paper void fill, can significantly reduce your carbon footprint.

International Shipping and Tariff Considerations

Shipping items internationally adds another layer of complexity, requiring you to consider factors like the durability of your boxes against long transit times and the potential impact of tariffs.

Understanding how to optimise your packaging for shipping tariffs can lead to significant cost savings. For a deep dive into optimising e-commerce packaging for shipping tariffs, visit this detailed post.

Selecting the Right Box for Heavy or Bulky Items

Heavy or bulky items necessitate special consideration to ensure they arrive at their destination safely. Opting for double or triple-walled corrugated cardboard boxes can provide the necessary protection for these items. Additionally, ensuring that your packaging materials, like void fill and cushioning, are suitable for the item's weight and size is essential.

A Word on Recyclable and Eco-friendly Packing Solutions

The push towards sustainability in packaging is stronger than ever. Using recyclable paper tapes instead of plastic tapes not only secures your packages but also ensures they are fully recyclable at their end of life. Similarly, paper void fill offers an eco-friendly alternative to plastic bubble wrap or air pillows, providing excellent protection while being environmentally responsible.

Your Perfect Packaging Partner

Choosing the right cardboard box for your shipping needs doesn't have to be a challenge. With The Packaging Club, you have access to a wide range of cardboard boxes suitable for various applications, from lightweight to heavy-duty shipping needs. All our products are geared towards offering optimal protection while keeping an eye on sustainability.

Conclusion

Choosing the right bespoke packaging is about more than protection — it's about presenting your brand with confidence while meeting sustainability goals. Whether you need custom sizes, printed designs, or eco-certified materials, tailored packaging helps you deliver a better unboxing experience and a stronger message to your customers.

At The Packaging Club, we manufacture custom cardboard boxes right here in the UK, using recyclable, certified sustainable materials. From fully branded boxes to custom printed paper tapes, we’re trusted by leading brands like Space NK, Unipart, and Sky to deliver high-quality packaging without compromise.

Start your bespoke packaging project today or speak to our team for tailored support.

Crash lock boxes - custom printed for e-commerc brand SPACE NK cosmetic retailer

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Nathan Calvert, Head of Digital, Director

Nathan Calvert | Head of Digital at The Packaging Club

With over 15 years in the packaging industry, Nathan brings hands-on experience across design, production, and digital transformation. His content helps readers understand how packaging decisions impact operations, efficiency, and long-term growth.

Last updated: 06 August 2025

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