Send smarter with custom cardboard envelopes that protect, impress, and elevate your brand. Each envelope offers peel and seal closure, tamper evident security, and high quality print in any colour or finish. Ideal for products, documents, and subscriptions, they use less material than bubble mailers while delivering dependable protection.
FSC® certified, fully recyclable, and made from a paper and recycled fibre mix for sustainable delivery at scale.
Plastic free, recyclable, printed with water and vegetable based inks. Manufactured from FSC® certified sustainable materials.
Printed in up to 4 colours, manufactured from sustainably sourced material.
Available in virtually any size and format, made to meet the needs of your business.
Make your deliveries standout with digital, lithographic, flexo - we offer special finishes, embossing, soft touch material and more.
Typically 1 pallet MOQ for over printing stock packaging sizes, but MOQ varies depending on size, complexity and print plate costs.
Our envelopes are manufactured from strong paper-based board, using a mix of recycled fibres and virgin paper for rigidity. Options include kraft or white finishes, FSC®-certified board, and various thicknesses depending on the protection level needed.
You can choose anything from single-colour branding to full-colour (CMYK) print with complete artwork coverage. Print options include spot colours, inside and outside printing, and high-quality finishes depending on your artwork and run size.
Yes. All cardboard envelopes we produce are recyclable and made entirely from paper-based materials. Recycled content and FSC®-certified options are also available.
Yes, FSC®-certified board is available across our entire packaging range. It ensures the paper fibres are responsibly sourced from well-managed forests and verified supply chains, helping your business meet sustainability and CSR goals. Learn more about the importance of FSC®-certified materials here.
We use strong hot melt peel-and-seal closures for dependable adhesion during packing and transit. Specialist bio-based glues are also available, providing the same secure seal while improving recyclability and reducing environmental impact.
Each peel and seal strip is batch tested for consistent performance during packing, handling, and delivery. Customers report dependable adhesion across courier and postal networks.
Yes. Tamper evident tear strips and security features can be added to improve protection and create a cleaner opening experience for the end user.
Yes. We can create made to measure cardboard envelopes to suit products, documents, samples, books, prints, or subscription items.
Yes. Their rigid paperboard construction makes them ideal for anything that needs more protection than a standard paper mailer but less bulk than a padded envelope or a full box. We can also design expandable cardboard envelopes that pop into a box-like shape, giving you extra capacity for larger or boxed items while keeping materials and postage costs low.
Yes. We can design cardboard envelopes to fit within Royal Mail Large Letter size limits, helping you reduce postage costs. This includes controlling thickness, rigidity, and internal fit so products remain protected while staying within the required dimensions for Royal Mail small parcel and large letter.
Our cardboard envelopes are built for postal networks, with rigid paperboard that prevents bends and scuffs. Slim formats fit through standard letterboxes to reduce failed deliveries, while expandable options handle bulkier items. Tear-open strips give customers a smooth unboxing experience.
Create packaging that elevates your brand at every touchpoint; whether you're launching at scale, seeking a premium retail finish, or producing short-run seasonal campaigns. Our print capabilities ensure your packaging looks exceptional, feels premium, and performs across every channel.
From recycled fibres and plant-based inks to responsibly sourced materials, we help you exceed CSR goals with genuinely sustainable packaging. Our range also includes reusable packaging made from recyclable materials, ideal for creating closed-loop delivery systems. We offset our carbon through sustainable power supply, tree planting, and carbon sequestering initiatives.
Each Packaging Club partner is chosen for expertise in protective design, print quality, and sustainable materials. Together, we deliver tailored solutions that keep vinyl records safe in transit and elevate the unboxing experience.
Complete the form below and let’s create packaging that works for you.
