Use code TPC20 for 20% off your first order of stock packaging*

Brand logo 1
Brand logo 2
Brand logo 3
Brand logo 4
Brand logo 5
Brand logo 6
Brand logo 7
Brand logo 8
Brand logo 9
Brand logo 10
Brand logo 11
Brand logo duplicate 1
Brand logo duplicate 2
Brand logo duplicate 3
Brand logo duplicate 4
Brand logo duplicate 5
Brand logo duplicate 6
Brand logo duplicate 7
Brand logo duplicate 8
Brand logo duplicate 9
Brand logo duplicate 10
Brand logo duplicate 11
<h1><span style="text-decoration:underline"><strong>Custom Cardboard boxes</strong></span></h1>

Custom Cardboard boxes

Deliver your products securely with custom cardboard boxes designed for safe transit and a standout unboxing. Whether you need printed cardboard boxes to showcase your brand, or bespoke sizes with added peel-and-seal closures, capacity creases, and reinforced fluting, we create strong, fully customisable packaging that protects in transit and elevates your presentation.

Brand logo 1
Brand logo 2
Brand logo 3
Brand logo 4
Brand logo 5
Brand logo 6
Brand logo 7
Brand logo 8
Brand logo 9
Brand logo 10
Brand logo 11
Brand logo duplicate 1
Brand logo duplicate 2
Brand logo duplicate 3
Brand logo duplicate 4
Brand logo duplicate 5
Brand logo duplicate 6
Brand logo duplicate 7
Brand logo duplicate 8
Brand logo duplicate 9
Brand logo duplicate 10
Brand logo duplicate 11
  • Personalised Sustainable Cardboard Boxes

    Plastic free, recyclable, printed with water and vegetable based inks. Manufactured from FSC® certified sustainable materials.

    Bespoke custom printed crash lock cardboard boxes for Anthea Turner
Space NK rebrand - cose up shot of their printed logo in the inside lid of their new bespoke crash lock box packaging made for cosmetic businesses.
  • 4 colour flexographic printing press

    Branded Boxes

    Printed in up to 4 colours, manufactured from sustainably sourced material.

  • Custom Mailer Boxes

    Available in virtually any size and format, made to meet the needs of your business.

  • testing colour accuracy of printing press output

    Print Options

    Make your deliveries standout with digital, lithographic, flexo - we offer special finishes, embossing, soft touch material and more.


How Mattel Gamified Unboxing with Custom Cardboard Boxes

Mattel’s custom printed boxes, manufactured by The Packaging Club, transformed standard packaging into immersive play experiences - showing how unboxing can be part of the brand experience.

  • Designed to match their bold, playful identity from first glance to final delivery
  • Strong, smart, and built for brand impact.
  • Bespoke printed double walled cardboard boxes

FAQ

What is the minimum order quantity (MOQ)?

Typically 1 pallet MOQ for over printing stock packaging sizes, but MOQ varies depending on size, complexity and print plate costs.

What are the material options available for custom cardboard boxes?

Our 0201-style cardboard boxes can be manufactured from a range of materials to suit your product and shipping needs. Options include single-wall, double-wall, and triple-wall corrugated board, available in kraft or white finishes.

We also offer recycled and FSC® certified materials, with fluting grades such as E, B, C, and BC for varying strength and thickness. Each material can be printed, die-cut, and finished to your exact specification.

How many colours can I print?

You can choose anything from single-colour branding to full-colour (CMYK) print with complete artwork coverage. Print options include spot colours, inside and outside printing, and high-quality finishes depending on your artwork and run size.

Are your boxes recyclable?

Yes – our cardboard boxes are 100% recyclable and made from paper-based materials.

Do you offer FSC® certified materials?

Yes – FSC® certified board is available across our entire cardboard box range. It ensures the paper fibres are responsibly sourced from well-managed forests and verified supply chains, helping your business meet sustainability and CSR goals. Learn more about the importance of FSC® certified materials here.

What types of glue and seals are used?

We use strong hot melt peel-and-seal closures for dependable adhesion during packing and transit. Specialist bio-based glues are also available, providing the same secure seal while improving recyclability and reducing environmental impact.

Can you add peel-and-seal closures and crash lock bases to cardboard boxes?

Yes – we can incorporate both features into your custom cardboard boxes. Peel-and-seal closures speed up packing and provide a clean, tamper-evident seal without tape, ideal for e-commerce and fulfilment operations. Crash lock bases (also known as auto-lock or self-locking bases) allow boxes to pop into shape instantly, reducing assembly time while providing a strong, secure foundation for heavier items. Learn more about custom crash lock boxes here.

How reliable are the glues and seals during transit?

Our peel-and-seal adhesives are rigorously tested to ensure consistent performance during handling, stacking, and long-distance shipping. Customers consistently report strong adhesion and dependable closure integrity.

Do you offer cardboard boxes with stitched or stapled seams?

Yes – for heavy-duty or high-load applications, we can manufacture boxes with stitched or stapled seams. These provide extra reinforcement where additional strength and durability are required.

Durable Protection
for Your Products

Our custom cardboard boxes are built for the challenges of postal and courier networks. Reinforced edges, impact-resistant fluting, and variable depth creases and perforations ensure your products arrive in perfect condition. Capacity creases allow one box to serve multiple load sizes, while optional tear-open strips give your customers a neat and frustration-free unboxing experience.

Space NK e-commerce packaging, custom printed crash lock box with their logo and brand colour. The box is open showing make up products inside, sitting on top of a marble makeup counter with a shelving unit backdrop containing more cosmetic products.

Print Without Limits:
Technology That Brings Creativity to Life

Create packaging that elevates your brand at every touchpoint; whether you're launching at scale, seeking a premium retail finish, or producing short-run seasonal campaigns. Our print capabilities ensure your packaging looks exceptional, feels premium, and performs across every channel.

low carbon footprint Eco Friendly Packaging made from paper sourced from sustainably managed forests

Sustainability Built In

From recycled fibres and plant-based inks to responsibly sourced materials, we help you exceed CSR goals with genuinely sustainable packaging. Our range also includes reusable packaging made from recyclable materials, ideal for creating closed-loop delivery systems. We offset our carbon through sustainable power supply, tree planting, and carbon sequestering initiatives.

The Packaging Club UK and Europe Map Supply Chain and Manufacturing

Let's work together

Each Packaging Club partner is chosen for expertise in protective design, print quality, and sustainable materials. Together, we deliver tailored solutions that keep vinyl records safe in transit and elevate the unboxing experience.

Complete the form below and let’s create packaging that works for you.

Bespoke Cardboard Boxes Enquiry Form

Send us a message!

Login

Forgot your password?

Don't have an account yet?
Create account